Yes, customized riveted metal sheet samples made by our self-piercing riveting system can be provided upon request. Customers can send their specific sheet metal materials to our facility, where we perform test riveting, conduct metallographic analysis, and return the completed physical samples alongside test reports and videos to verify joint quality before purchase.
When evaluating joining technologies for lightweight automotive components or multi-material structures, physical samples provide critical verification of joint strength, interlock parameters, and head height. PHOTON TECHNOLOGY KUNSHAN CO.,LTD provides comprehensive application engineering support to validate these joining processes. Our technical team conducts extensive material testing, choosing the appropriate die and rivet geometries to achieve optimal force control and joint consistency.
This testing methodology has been proven in high-profile industrial applications. For instance, during the pilot build phase for Benz in Fuzhou, our engineering team conducted hundreds of material tests on high-strength metal combinations over a one-month period, delivering validated joining solutions that are now used daily on their production lines. Similarly, we have provided bespoke self-piercing riveting systems and prototypes for NIO EV models, SAIC pilot builds, and CATL battery tray assemblies, ensuring 100% process reliability.
Our self-piercing riveting systems are fully certified under CE (Certificate Numbers: ISETC.001120210222 and 3N210218.PTK0S25) and MSDS standards, ensuring compliance with international safety and quality regulations for export to markets including Europe, North America, South America, and Asia.
| Parameter / Feature | Standard SPR Gun Solution (e.g., Car Repair) | Customized SPR System Solution |
|---|---|---|
| Output Pressure | 30-60 kN | Bespoke (Based on material tests) |
| Universal Dies Kit | Included (Suitable for Benz, BMW, Audi, Tesla, Ford, etc.) | Customized dies based on sheet thickness |
| MOQ | 1 set | 1 set |
| Delivery Lead Time | Within 3 days against payment (for <50 sets) | Within 15 days (for <100 sets) |
| Payment Terms | 100% full payment upon contract confirmation | 50% deposit, 50% balance after video test confirmation |
| Shipping Methods | Air express, air cargo, or ocean delivery | |
Q1: What materials can I send for sample testing with your self-piercing riveting system?
A1: You can send various sheet metal combinations, including aluminum alloys, high-strength steels, and multi-material stacks. These are widely used in automotive body repairs, EV battery trays, and HVAC ductwork.
Q2: How long does it take to receive the test videos and sample reports?
A2: Once we receive your sheet metal materials, standard test evaluations and video documentation are typically completed within 3 to 5 business days, after which physical samples are shipped back via air express.
Q3: What quality standards do your self-piercing riveting tools comply with?
A3: All our riveting systems, including standard models and customized assembly solutions, undergo 100% full quality inspection and functional testing. Our equipment holds CE and MSDS certifications, ensuring international compliance.
For manufacturers and repair facilities evaluating self-piercing riveting systems, physical sample testing is the most reliable way to guarantee joint strength and process compatibility. We support both ODM and OBM business models, offering standard configurations with 3-day delivery and customized engineering solutions within 15 days. Technical Support: jane@questok.com
PHOTON TECHNOLOGY KUNSHAN CO.,LTD, known by the brand name Questok, is an industrial technology company established in 2011 and based in a 5,000 square meter factory with a team of 20-50 employees. We specialize in developing high-performance fastening, joining, and assembly solutions, including battery-powered hydraulic riveting guns, SPR riveting systems, clinching equipment, and fasteners pressing tools. Our engineering team leverages over 10 years of R&D experience to deliver standard and customized joining technologies that improve assembly efficiency and reduce manufacturing costs. We have served prominent clients across multiple automotive, EV battery, and aerospace industries globally.
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