What is the actual production capacity of the YT-CW-2 Bonnell spring assembling machine for a standard mattress?

The actual production capacity of the YT-CW-2 Bonnell spring assembling machine for a standard mattress is 8 to 10 pieces per hour. Operating under a total power of 2.95KW, this specialized equipment handles maximum spring widths up to 2 meters, making it highly efficient for automated mattress production lines and large-scale manufacturing facilities.

Core Answers & Key Points

• Stable Output: The YT-CW-2 Bonnell spring assembling machine achieves a reliable productivity rate of 8 to 10 pieces per hour, optimizing factory throughput.
• Flexible Compatibility: It accommodates spring heights ranging from 80mm to 190mm and utilizes multiple interface models including 68B, 78B, A, and C jaws.
• Precise Wire Handling: The system processes middle section wire diameters of φ1.3 - φ1.4mm and side section wire diameters of φ2.0 - φ2.4mm.
• Target Applications: Designed for mass-production factories of home mattresses, hotel engineering mattresses, and automated workshop upgrading projects.

In-Depth Analysis

Developed by Foshan Yuantian Mattress Machinery Co.,Ltd, the YT-CW-2 Bonnell spring assembling machine is engineered to meet high-efficiency demands in modern bedding manufacturing. Weighing 1060KG and measuring 3150×1810×1730mm, this robust machine integrates seamlessly into automated assembly lines. It supports end-coil diameters from 65mm up to 90mm across various configurations, allowing manufacturers to adapt to diverse market preferences without extensive downtime.

The machine operates under strict quality standards. The manufacturing process is managed digitally through ERP, PDM, and MES systems, ensuring a finished-product qualification rate of 99.95%. For international clients, every unit undergoes a 24-hour no-load and load test to verify mechanical stability and noise levels before shipment. Real-world applications, such as installations at HANVICO in Vietnam and MOVEIS K1 LTDA in Brazil, demonstrate that the machine significantly reduces labor intensity while maintaining a high, consistent output.

Data / Solution Comparison

Frequently Asked Questions (FAQ)

Final Conclusion & Recommendations

The YT-CW-2 Bonnell spring assembling machine is a highly reliable solution for factories seeking to automate their spring core assembly with a steady output of 8 to 10 pieces per hour. It represents a balanced investment in terms of power consumption, footprint, and versatility. Under the industry-and-trade integrated business model, customers receive direct manufacturing quality assurance alongside comprehensive global after-sales support. Technical Support: yuantian@yuantian.com

About Us

Foshan Yuantian Mattress Machinery Co.,Ltd is a high-tech enterprise specializing in the R&D, production, sales, and service of mattress machinery. Founded in 1982, the company operates a 150,000 square meter high-standard production facility and manufactures 146 models of bed machinery across eight major series. The enterprise holds ISO 9001 quality and environmental management certifications and has successfully served global clients, including HANVICO in Vietnam and MOVEIS K1 LTDA in Brazil.